Toughened RT Cure Epoxy Adhesives

Applicable Type Reactive Adhesives
Applicable Base Polymer Epoxides (EP)
Applicable Industrial Sectors Automotive, Buildings & constructions, Electrical & Electronic Bonding, Industrial Assembly, Transportation (excl. Automotive)

TYPICAL FORMULATION INGREDIENTS AND PROPERTIES

  Phase Ingredient Parts by weight  
  Part A  DGEBA Epoxy (EEW = 190)  60  
  Part A  Di-ethylne Glycol  1  
  Part A  Aluminium (Toyal 101)  37  
  Part A  Fumed Silica (Cab-O-Sil TS - 720)  2  
   ... and 5 more ingredients    
  Properties  
  Aluminium , Lap Shear test (RT) 2500 psi  
  Aluminium, Lap Shear test (ET) 2750 psi  
  Aluminium, T-Peel test (RT) 22 pli  
  Aluminium, T-Peel test (ET) 20 pli  
  ABS, Lap Shear test (RT) 550 psi  

PROCESSING

APPLICABLE BASE POLYMER PROPERTIES

Epoxy adhesives are generally more resistant to a wide variety of liquid environments than other structural adhesives. However, they are generally considered to be very rigid systems, and as such they do not have exceptionally good impact or peel resistance unless modified with tougheners.
Many one component epoxies contain rubber toughening agents such as carboxylic acid terminated butadiene nitrile rubber (CTBN) or amine terminated butadiene nitrile rubber (ATBN). These elastomers are pre-reacted at the 5-15% level with the epoxy resin at high temperature. During the final cure, the rubber must precipitate out of solution into discrete particles within the epoxy resin matrix.

RESULTING PROPERTIES

The above table presents typical two component epoxy adhesive formulations using ATBN toughening agents. This adhesive formulation can cure at either room temperature or elevated temperatures. Tensile shear strength and temperature resistance of these adhesives are relatively high. Peel strength is also high and does not decrease rapidly with lower temperatures. The durability of ATBN modified epoxies is satisfactory as measured by most long term moisture tests.

TIPS & TRICKS

 

Adhesives and Sealants Formulation Bulletin
SpecialChem4Adhesives Industry Letter
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