Hot Melt Butyl Sealant for Insulating Glass

Applicable Type Hot melt Adhesives
Applicable Base Polymer Butyl rubber, IIR
Applicable Industrial Sectors Automotive, Buildings & constructions, Industrial Assembly, Transportation (excl. Automotive)

TYPICAL FORMULATION INGREDIENTS AND PROPERTIES

  Ingredient Parts by weight  
   Exxon butyl 065  184  
   Afax 500 HLO  72  
   Black pigment, PZ 700 black 35  2.5  
   Calofort S  240  
   ... and 4 more ingredients    
  Properties  
  Viscosity, cp 300,000 to 400,000  
  Ball and ring softening temperature, °C 155 to 170  
  Appearance Smooth, lump free  
  Gassing at 180°C No gassing  
  Shear adhesion, psi 2.5 kg/cm2  

PROCESSING

APPLICABLE BASE POLYMER PROPERTIES

Butyl rubber is an elastomeric polymer that is used in a wide variety of construction adhesives and sealants. Because of its unique properties it also is used in the automotive and food processing industries among others. Butyl adhesives can be applied in a number of different forms. It is used widely as a hot melt, solvent solution, preformed tape or gasket, and as a gun-dispensable sealant. Butyl rubber can be used as a primary base resin or as an additive for tack and other desired properties.

RESULTING PROPERTIES

The cohesive strength of butyl sealants can be improved by the incorporation of fillers and other additives. The formulation above is for a hot melt applied butyl sealant. It is commonly used as a sealant for insulating glass windows due to its extremely low moisture vapor transmission. Other uses include automotive weather stripping and automotive taillight lens sealing. They offer low viscosity, anti-sag characteristics, reasonable cost, and easy gunnability at low temperatures. Butyl sealants also exhibit excellent adhesion to both glass and metal substrates. The starting formulation in the table above is for a hot melt butyl insulating glass sealant that can be used for the primary seal of a dual sealed insulated glass unit.

TIPS & TRICKS

 

Adhesives and Sealants Formulation Bulletin
SpecialChem4Adhesives Industry Letter
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