Starch Adhesive for Corrugated Box Manufacture

Applicable Type Waterborne Adhesives, Natural-based Adhesives
Applicable Base Polymer Starch
Applicable Industrial Sectors Papers & Packagings

TYPICAL FORMULATION INGREDIENTS AND PROPERTIES

  Ingredient Parts by weight  
   Water  Upper Tank (Carrier Starch) - 400 lbs
Lower Tank (Suspended Starch) - 1520 lbs
 
   Corn Starch  Upper Tank (Carrier Starch) - 100 lbs
Lower Tank (Suspended Starch) - 0 lbs
 
   ... and 3 more ingredients    

PROCESSING

APPLICABLE BASE POLYMER PROPERTIES

Starch adhesives are readily available, low in cost, and easy to apply from water dispersion. They are considered to be the least expensive class of paper packaging adhesive. Formulated starch adhesives can be applied hot or cold, but generally are used hot. Starch adhesives cure by the loss of moisture. These adhesives cure to a thermosetting structure, they have excellent heat resistance. Disadvantages include poor moisture resistance and mold growth.

RESULTING PROPERTIES

The first major commercial process for producing starch adhesives was the Stein-Hall Process. This was introduced in the 1930s for the purpose of producing an adhesive for corrugated boxes. The Stein-Hall system combines the properties of an 8-9% cooked starch paste and a 25% starch slurry in a two-component, two-container process as indicated in the above table. Sodium hydroxide is used to lower the gelation temperature and borax to increase the tack.

TIPS & TRICKS

 

Adhesives and Sealants Formulation Bulletin
SpecialChem4Adhesives Industry Letter
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